• Smart Unmanned Heat Exchange Station
  • Smart Unmanned Heat Exchange Station
  • Smart Unmanned Heat Exchange Station
Smart Unmanned Heat Exchange Station
Smart Unmanned Heat Exchange Station
Smart Unmanned Heat Exchange Station
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Smart Unmanned Heat Exchange Station

The heat exchange station comprises a heat exchange system consisting of water-to-water heat exchangers, a circulating water system with circulating pumps, and a make-up water system equipped with make-up pumps. During the control process, numerous physical quantities—such as pressure, temperature, and flow rate—are acquired as analog signals, which are then collected and processed in real time by a PLC controller. The PLC-based control system of the heat exchange station automatically regulates key components, including the electric control valves on the primary network, the circulation system on the secondary network, and the make-up water system, thereby achieving fully automated operation of the entire heat exchange station.

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Keywords

  • Product Description
  • System Overview

    The heat exchange station comprises a heat exchange system consisting of water-to-water heat exchangers, a circulating water system with circulating pumps, and a make-up water system equipped with make-up pumps. During the control process, numerous physical quantities—such as pressure, temperature, and flow rate—are acquired as analog signals, which are then collected and processed in real time by a PLC controller. The PLC-based control system of the heat exchange station automatically regulates key components, including the primary‑side electric control valves, the secondary‑side circulation system, and the make-up water system, thereby achieving fully automated operation of the entire heat exchange station.

    The automated control system of an unattended heat exchange station primarily performs functions such as data acquisition, automatic control, parameter storage, real-time communication, and fault alarm. It can operate independently for local control or be remotely managed by the monitoring center.

     

    Control System Architecture

     

    System Advantages

     

    Remote Monitoring System

     

    In-Station Monitoring System

     

    Time-of-Use Zoning Control on the User Side

    On the user side, heating demands often vary across different zones—for example, in schools, shopping malls, hospitals, industrial parks, and more. These can be managed through time‑based and zone‑specific control, tailored to local lifestyles and thermal needs. While ensuring that heating requirements are met, the system incorporates additional time‑ and zone‑controlled regulators and modulating valves to automatically adjust heating levels according to the distinct needs of each area, thereby reducing energy consumption.

Customized Services

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Quality Inspection

Packaging and Shipping

Frequently Asked Questions

Precautions for Shutting Down a Plate Heat Exchanger

When shutting down the heat exchanger, first slowly close the hot-side inlet valve, then slowly close the cold-side inlet valve, and finally close both the cold- and hot-side outlet valves. After all valves are closed, stop the pump; if necessary, open the drain valve.

Precautions for Starting a Plate Heat Exchanger

Inspect the clamping bolts and tighten them to the specified torque, ensuring even diagonal tightening. Verify that the inlet and outlet valves and the vent valve are in good condition and that all instruments are functioning properly. During startup, vent the system first, then introduce the cold medium before introducing the high‑temperature medium. Gradually open the inlet and outlet valves while carefully controlling the pressure differential between the two sides.

Precautions for Disassembling Plate Heat Exchangers

Before dismantling the plate heat exchanger, the clamping dimensions shall be measured and recorded. L; Loosen the clamping bolts alternately in a diagonal sequence.

Precautions for Storing Plate Heat Exchangers

Plate heat exchangers should be stored in a dry, well-ventilated warehouse, with the ambient temperature not exceeding 45 °C 。

When a plate heat exchanger has been out of service for more than six months, the internal fluid must be completely drained. It is advisable to loosen the clamping bolts in advance to ensure that the gap between the two clamping plates reaches 1.2 times L is recommended; clamp it to L when in use.

Causes of Leakage in Plate Heat Exchangers

1) Gasket aging; 2) System overpressure; 3) Loose clamping bolts causing external leakage; 4) Plate corrosion leading to internal leakage.

What are the characteristics of a plate heat exchanger?

Ametech has introduced advanced technologies and design principles, placing user reliability and optimal operational performance at the core, to maximize heat exchange efficiency and minimize energy losses. Ametech has introduced advanced technologies and design principles, placing user reliability and optimal operational performance at the core, to maximize heat exchange efficiency and minimize energy losses.

Smart Unmanned Heat Exchange Station

The heat exchange station comprises a heat exchange system consisting of water-to-water heat exchangers, a circulating water system with circulating pumps, and a make-up water system equipped with make-up pumps. During the control process, numerous physical quantities—such as pressure, temperature, and flow rate—are acquired as analog signals, which are then collected and processed in real time by a PLC controller. The PLC-based control system of the heat exchange station automatically regulates key components, including the electric control valves on the primary network, the circulation system on the secondary network, and the make-up water system, thereby achieving fully automated operation of the entire heat exchange station.

If you require a customized product, please…Contact us!

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